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Tomato Optical Sorter: Revolutionizing Tomato Processing with High-Tech Precision

Views: 41     Author: Site Editor     Publish Time: 2023-07-05      Origin: Site

What is Tomato Optical Sorter?

The Tomato Optical Sorter is a device that uses image processing and computer vision technology to classify and inspect tomatoes. Through high-speed camera and image recognition algorithm, the equipment can quickly and accurately judge the size, shape, color, surface defects and other characteristics of tomatoes, and classify them into different grades or qualities.

In the agricultural industry, the tomato optical sorting machine is mainly used in the picking, processing and sales of tomatoes, and its functions include the following aspects:

Improve product quality: Through refined detection and classification of tomato quality, product quality and added value can be effectively improved, and market competitiveness can be enhanced.

Reduce labor costs: Traditional tomato classification and quality inspection require a lot of manpower, but the use of tomato optical sorting machines can greatly reduce labor costs and improve production efficiency.

Reduce waste: By sorting and screening tomatoes, non-conforming and defective products can be removed from the product flow, reducing waste and reducing environmental pollution.

Delicate management: The tomato optical sorting machine can accurately record and track each tomato, providing basic data support for subsequent production management, quality control and data analysis.

Workflow of Tomato Optical Sorter

Tomato Optical Sorting Machine is an intelligent device based on image processing and computer vision technology, which can automatically detect, identify and exclude tomatoes of different colors, shapes, sizes and qualities through high-precision image processing technology. Here's how it works:

1. Collecting images: The tomato optical sorting machine first uses a high-speed camera to collect images of tomatoes moving on the conveyor belt and converts them into digital signals.

2. Preprocessing images: Next, the tomato optical sorting machine will preprocess the collected images, including denoising, contrast enhancement, smoothing and other operations, in order to better identify the characteristics of tomatoes.

3. Feature extraction: The tomato optical sorting machine uses computer vision algorithms to extract features from the processed images, including features such as color, shape, size, and surface defects, which will be used for subsequent classification and sorting.

4. Classification and sorting: Tomato optical sorting will divide tomatoes into multiple categories according to the feature extraction results, and arrange them according to certain sorting rules, such as color, size or quality.

5. Elimination of defective products: Finally, the tomato optical sorting machine will eliminate the detected defective products, such as those with diseases and insect pests, rotten or deformed ones.

Overall, the tomato optical sorting machine uses high-speed cameras and computer vision technology to realize automatic detection, identification and exclusion of tomatoes, which greatly improves production efficiency and product quality.

How to choose tomato optical sorter?

Tomato Optical Sorter is an advanced optical equipment used for effective separation and screening of impurities and foreign matter in agricultural products, food and other fields. The equipment uses high-speed camera technology to simultaneously detect product appearance and internal quality information to achieve fast, accurate and efficient sorting.

Its technical principle is to classify the materials to be sorted according to the characteristics of color, size and shape through a group of high-speed rotating optical lenses, and then separate the defective materials through the air jet device or mechanical arm. Specifically, the tomato optical sorting machine sends the materials into the sorting area one by one through the conveyor belt.

During this process, the high-speed camera captures and processes the images of the materials, compares the preset parameters in real time, uses computer algorithms for analysis, and feeds back the results To the control system, the control system controls the jet device or the mechanical arm to open for sorting.

Performance parameters and functional characteristics include:

Processing speed: Usually thousands of materials can be processed per second, which greatly improves the sorting efficiency.

Sorting accuracy: It can accurately sort small objects with a diameter of millimeters, the classification error is very small, and the accuracy rate can reach more than 99%.

Appearance inspection: It can detect the appearance deformation, flaws, cracks and other defects of materials to improve the overall quality of products.

Internal detection: By analyzing the density, transparency and other information inside the object, it can effectively distinguish materials of different qualities and improve the sorting accuracy.

Powerful computing capability and control system: Using advanced computer vision algorithm and control system, it can efficiently process multi-parameter data and realize automatic operation.

Here are a few things to keep in mind when choosing the device:

Processing speed: This parameter is determined according to the scale of the product, output, and the length of the production line. Choosing an appropriate processing speed can avoid the problem of excess or shortage.

Sorting accuracy: According to the accuracy requirements of the product, select the appropriate sorting model.

Detection sensitivity: For different kinds of products, sometimes higher sensitivity may be required to detect different anomalies.

Maintenance cost: Consider the maintenance cost of the equipment, including the vulnerability of components, repair services, etc.

Price: The prices of tomato optical sorting machines vary. Generally speaking, the higher the price, the higher the technical configuration of the equipment and the higher the precision. You can choose the right equipment according to your budget.

How to choose a suitable tomato optical sorting machine supplier?

Determine the required specifications and functions: Before purchasing, you need to determine the required specifications and functions. For example, you need to consider the sorting machine's processing capacity, sorting accuracy, sorting speed, cleanliness and other factors. At the same time, it is also necessary to consider the ability to recognize features such as different sizes, shapes, colors, and defects.

Choose the right supplier: It is very important to choose a reliable supplier who can provide you with the best products and services. You can find some potential suppliers by searching the Internet or asking other people in the industry, and you need to have an in-depth understanding of the suppliers, including their product quality, customer service, after-sales guarantee, etc.

Visiting exhibitions and on-site inspections: Participating in exhibitions of related industries is the best way to learn about sorting machines on the market. You can see different types of sorting machines on site and communicate with supplier representatives. In addition, you can also visit the supplier's production site in person to gain a more comprehensive understanding of its products and manufacturing process.

Choose the right price: The price of the sorting machine may vary greatly, you need to choose a price that suits your budget. However, at the same time, make sure that the quality and performance of the selected product meet your needs.

Consider after-sales service: Before purchasing a sorting machine, you need to ask the supplier about the specific policy of after-sales service, including maintenance, spare parts replacement and technical support.