How about your company ability?

After more than 10 years research& development of color sorter software, our Company has grown into a successful manufacturer of intelligent sorting equipment, complete equipment based on high speed and high resolution CCD technology, which are produced in large scale, of plenty varieties and applied in a wide range of fields. These intelligent products include both the agricultural intelligent sorting equipment for rice, grain and tea, and industrial intelligent sorting equipment for plastics and industrial salt,stone,ore,metal etc. With good performance, our Sunrise series R model sorter products have spread many countries exported to German, Spain, Bulgaria, Sweden, Denmark, Algeria, Ethoipia, Nigeria, Saudi Arabic, India, Pakistan, Tailand, Bolivia, etc.

How can your company gurrantee the after-sale service?

We have professional after-sales team can offer high quality service to different countries offer the service extending to the prefecture level, contact the customers directly, provide the timely, rapid and considerate service for the customers any questions or problems we can solved by calling,video,or visiting promptly., and realize the door-to-door service within 24 hours.

How about your product spares using?

we persisted in regarding the technological innovation as the power, striving for excellence, and providing the top quality product and service for the customers. To ensure the sorting quality,we adopt to using German Festo ejector,festo air filter,festo rodless cylinder,and high frequecny camera sensor. Our company ran the process quality control through the overall flow, established triple inspection system of “receiving inspection, production process inspection and finished product inspection”, created elaborately, and presented the high quality products to the customers.

How about color sorter maintainence?

Dedusting Deash brush Clean dusts on the rubber strip of the deash brush once a week by ash gun; check the deash brush once a month, if any loose, tighten it. Correct the rubber strip if it cannot operate steadily. Dedusting for sorting cabinet If any dust found on the glass inside the sorting box, rub and remove it with clean soft cloth soaked with alcohol, and check if dust wiper works normally. Start machine only after glass surface completely dried and cleaned. Sewage discharging for filter and replacement of filter element Sewage discharging for filter Ambient temperature around the machine should be maintained at 0-40. In places with night temperature may lower than 0, residual fluid inside the air compressor and air filter shall be removed after shutdown of machine. With the water discharging function, the air compressor and oil-mist separator will automatically discharge water when it reaches to certain height, while it would be difficult to discharge water as the water discharging port will be frozen when the temperature is below 0. Thus, it is required to discharge water manually. If operate the machine with the compressed air temperature lower than 0, air supplied for the air filter and oil mist separator shall be dried by the air drier as the moist air would frozen the internal filter element, which hampers the air flow and cause damage to the filter element. In-service inspection During the operation, inspect the signal indication (including the work instruction, alarm indication) and spray valve operation; inspect the pressure of air compressor and its sound, with water discharging at least one time every 8h. Maintenance after operation Clean the feeder (especially the coagulation inside the feeder hopper), interior of the machine, material-receiving hopper and ash removing brush by air gun. Note: it is forbidden, in cleaning the material-receiving hopper with air gun, to blow the nozzle directly with air gun, which will cause damage to the nozzle valve. Regular maintenance and inspection 1Monthly: check the filter element and the cleanliness of the ash removing brush. 2Quarterly: check the fluorescent lamp. 3Half a year; check or replace lubrication oil for the compressor at least one time. Warning: in order to prevent static electricity and ensure the personal safety, the host machine and its attached equipment shall be in good ground connection. Electric cabinet opened by professional only. It is forbidden to open the rear case cover of the cabinet in operation as it is a fully enclosed automatic cycle air cooling system.

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Nuts Color Sorter

Views: 71 Author: Site Editor Publish Time: 2021-04-12 Origin: Site

Sunrise rice ccd color sorter is a new multi-purpose color sorter, which offers color selection work for sorting rice,paddy seed,boiled rice,par-boiled rice,basmati rice,long grain rice,pearl rice,Thai rice,etc.Color sorter can separate deep yellow,light yellow,black,chalky,pinpoint,stone,plastic,stripe inside riice with very high sorting effect.And combined with size and shape sorting,our color sorter also can rejected our broken rice fro whole.

Color Sorter Will Solve Your Headache Sorting Problems

Broken

It separates grain seeds based on their sizes, and it can pick out the full seeds with 99.99% accuracy.

Moldy

5700px high-revolution cameras can find out the minimum Mildew down to 0.01mm2.

Impurities

It recognizes the foreign impurities by color and removes them with a fast ejector.

Nuts color sorter type

There are two types of color sorters to choose from according to the sorting requirements of different nuts. Belt color sorter and chute color sorter.

The cutting is stable and uniform, which minimizes the material damage rate during the sorting process. The color selection scheme can quickly remove foreign bodies such as light heterochromatic particles and diseased particles. The nut color sorting machine adopts color selection and shape selection synchronization technology to completely remove impurities in large or small black chips, incomplete nuts, empty shells and other foreign objects. The pixel is more than 5000pix. Resolution sensor, self-developed intelligent algorithm, unique near-infrared technology, accurately sort out defective products.

belt color sorter chute color sorter

Difficulties in nut sorting

During the collection process, many foreign objects from the natural environment are carried, such as stones, gums, branches and leaves, metals or other plants. In the process of processing and production of many nuts, especially after shelling, it is difficult to recognize with the naked eye when nuts with a slightly darker color are mixed into good products with balanced color. In addition, different shapes can often be seen. Nuts, such as dinucleolar, atrophic, insect-eaten, natural holes, etc. There are also nuts and husks that have been mechanically damaged during processing. How to strictly remove all foreign bodies and defective products is a major problem faced by nut processing enterprises.

The sorting of nut kernels will face the problem of fragile nut kernels. Collision during the sorting process may cause the intact nuts to be broken into inferior products, increasing losses and costs.

Nut sorting solution

High-definition color cameras and other optical technologies can accurately identify the subtle differences in color and size of nuts based on the difference in color and size. Its biological fingerprint technology can also detect nuts based on different biological characteristics. More other multi-spectral technologies help customers solve the sorting problems that cameras cannot handle, ensure the quality and output of the final product, and increase the return on investment.

In view of the fragility of nuts, we recommend a color sorter and a belt-type color sorter. Belt-type color sorter is compared with channel-type color sorter, crawler-type color sorter transports the products to the sorting area by the conveyor. In this process, the products are relatively static. The slot machine uses gravity to slide the product along the channel to the sorting area. During the sliding process, there will be a lot of collision and friction between the products, and the range of the product's up and down movement is relatively large, which will cause the product to be impacted. May cause broken nut kernels.

AI CCD Color Sorter Machine Advantage

Unique self-design color sorter frame, outer looking more beautiful, simple and better working performance.
AI one-button intelligent processing system, makes the color sorter operation more smart and easier.
Remote control by mobile,computer, Pad, 4G and Wifi moderm optional.
5400 CCD Sensor with 160 millions pixel have the ability to detect 130 millions colors.
Self-Cooling long life LED lights source system support millions background color changeble.
Original German Festo Magnetventil solenoid valve, Festo Air filter, Festo Rodless cylinder.
DC 24V Vibrator, makes color sorter capacity more larger and more safe.
Size and Shape sorting function, easy to sort out unshaped, big or small size material.

Due to camera we using is 5400 pixel RGB colorful version,so our color sorter not only can sort rice,but also beans,nuts,seeds,grain,plastic etc.any material have color difference.

Sunrise rice color sorter is a new multi-purpose color sorter, which offers color selection work for sorting various of rice,long grain rice,basmatic,Thai rice,pearl rice,boiled rice,the rice sorter have amazing sorting effect on yellow,light yellow,black,broken rice.sorting effect up to 99.999%.

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