How about your company ability?

After more than 10 years research& development of color sorter software, our Company has grown into a successful manufacturer of intelligent sorting equipment, complete equipment based on high speed and high resolution CCD technology, which are produced in large scale, of plenty varieties and applied in a wide range of fields. These intelligent products include both the agricultural intelligent sorting equipment for rice, grain and tea, and industrial intelligent sorting equipment for plastics and industrial salt,stone,ore,metal etc. With good performance, our Sunrise series R model sorter products have spread many countries exported to German, Spain, Bulgaria, Sweden, Denmark, Algeria, Ethoipia, Nigeria, Saudi Arabic, India, Pakistan, Tailand, Bolivia, etc.

How can your company gurrantee the after-sale service?

We have professional after-sales team can offer high quality service to different countries offer the service extending to the prefecture level, contact the customers directly, provide the timely, rapid and considerate service for the customers any questions or problems we can solved by calling,video,or visiting promptly., and realize the door-to-door service within 24 hours.

How about your product spares using?

we persisted in regarding the technological innovation as the power, striving for excellence, and providing the top quality product and service for the customers. To ensure the sorting quality,we adopt to using German Festo ejector,festo air filter,festo rodless cylinder,and high frequecny camera sensor. Our company ran the process quality control through the overall flow, established triple inspection system of “receiving inspection, production process inspection and finished product inspection”, created elaborately, and presented the high quality products to the customers.

How about color sorter maintainence?

Dedusting Deash brush Clean dusts on the rubber strip of the deash brush once a week by ash gun; check the deash brush once a month, if any loose, tighten it. Correct the rubber strip if it cannot operate steadily. Dedusting for sorting cabinet If any dust found on the glass inside the sorting box, rub and remove it with clean soft cloth soaked with alcohol, and check if dust wiper works normally. Start machine only after glass surface completely dried and cleaned. Sewage discharging for filter and replacement of filter element Sewage discharging for filter Ambient temperature around the machine should be maintained at 0-40. In places with night temperature may lower than 0, residual fluid inside the air compressor and air filter shall be removed after shutdown of machine. With the water discharging function, the air compressor and oil-mist separator will automatically discharge water when it reaches to certain height, while it would be difficult to discharge water as the water discharging port will be frozen when the temperature is below 0. Thus, it is required to discharge water manually. If operate the machine with the compressed air temperature lower than 0, air supplied for the air filter and oil mist separator shall be dried by the air drier as the moist air would frozen the internal filter element, which hampers the air flow and cause damage to the filter element. In-service inspection During the operation, inspect the signal indication (including the work instruction, alarm indication) and spray valve operation; inspect the pressure of air compressor and its sound, with water discharging at least one time every 8h. Maintenance after operation Clean the feeder (especially the coagulation inside the feeder hopper), interior of the machine, material-receiving hopper and ash removing brush by air gun. Note: it is forbidden, in cleaning the material-receiving hopper with air gun, to blow the nozzle directly with air gun, which will cause damage to the nozzle valve. Regular maintenance and inspection 1Monthly: check the filter element and the cleanliness of the ash removing brush. 2Quarterly: check the fluorescent lamp. 3Half a year; check or replace lubrication oil for the compressor at least one time. Warning: in order to prevent static electricity and ensure the personal safety, the host machine and its attached equipment shall be in good ground connection. Electric cabinet opened by professional only. It is forbidden to open the rear case cover of the cabinet in operation as it is a fully enclosed automatic cycle air cooling system.

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How to install the color sorter？

Views: 104 Author: Site Editor Publish Time: 2021-04-13 Origin: Site

Installation conditions for the machine

Site requirements

The installation site should be flat and solid, and the constructed working platform should be away from strong vibration sources like the polishing machine and white rice grader.

The elevator should be installed before installing the color sorter so as to prevent damage to the color sorter caused by the falling welding or hard objects.

The installation site for compressor and air tank should be away from the crowd so as to reduce noise pollution or other possible injury. Also, users are recommended to keep the compressor and air tank in ventilated and dry place, thus keeping the compressed air clean and dry.

Environmental requirement

Like the common domestic appliances, in term of ambient temperature, the color sorter is required to be 0-40 degrees,so it is recommended to construct AC room in areas with high temperature and greenhouse in areas with low temperature.

Light requirement

As the external light will directly affect the color separation, it is necessary to keep the color sorter away from strong light and forbidden to put a ceiling lamp above it. Enough lighting, of course, is necessary for the operation and maintenance.

Maintenance space

Enough space around the color sorter is necessary for debugging and maintenance, and the recommended space around the sorter is above 60cm.

Ground wire requirement

As grounding the sorter can avoid the lightning strokedamage to the machine or any personal damage due to current leakage which resulted by misoperation, users are recommended to embed ground wire before welding the platform.

To prevent interference, individual wire with ground resistance no more than the color sorter.

Installing color sorter

Before installation, the user should, in accordance with the equipment platform size drawings, construct the color sorter working platform, with platform elevation about 1.5m, and platform firmly and levelly welded.

As the color sorter is the precision equipment, any mechanical deformation resulted by vibration must be avoided in carrying.

Customers are strong recommended to transport with forklift or crane. If crowbar is used as conditions not permitting, the cushion wood used in carrying should not be removed until the color sorter is moved nearby theplatform, then place the sorter on the platform by the hoist type crane or other ways. After which, adjust the levelness of the equipment within 2mm/1000mm by the leveling instrument.

Align the aggregate bin of the color sorter to users' feeding pipe which should be equipped with flow control plate and storage bin and not press on the aggregate bin, or color sorter's working efficiency will be affected.

Note: personal injury or mechanical faults would be caused by improper installation position.

Installation diagram of PRECISION Rice Color Sorter

the port to second sorting
quality material outlet
rejection material outlet4.the port of back to raw

Note:

* Size in the figure 3-1 is the minimum size of the installation platform.

* Figure 3-1 is for your reference only; the user can increase platform size according to actual needs.

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