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Belt Color Sorter vs Chute Sorter: Which One Is Better?

Views: 100     Author: Site Editor     Publish Time: 2022-07-27      Origin: Site

Color sorter machines can be divided into belt color sorters and chute-type color sorters. Do you know the differences between them and which one is better? In general, belt color sorter can be more common than chute sorter.


What's Belt Color Sorter?


A belt color sorter is a kind of optical sorting machine, which uses the photosensitive sensor to identify the color of materials, and then uses the high-precision ejector to sort them. The whole process is automatically completed by computer program control, which has high accuracy, good stability, and fast speed. It is widely used in food, medicine, chemical industry, and other industries.


The belt color sorter can not only sort out the unqualified products with different colors from the raw materials but also can separate the same kind of products with different colors. For example, it can sort out brown rice from white rice, or sort out light yellow rice from dark yellow rice.


The belt-type color sorter is a kind of color sorting machine which uses light as the sorting criterion. It is mainly composed of a lighting system, a conveying system, a control system, and the like. The raw materials to be sorted are placed on the conveyor belt and then pass through the lighting system. The photosensitive sensor in the control system judges the color of each grain according to the reflected light intensity and finally ejects it from the corresponding outlet according to the set criteria.

belt color sorter

What's Chute Sorter?


The chute sorter is a type of conveyor belt that is specifically designed to sort packages or other items according to their weight, size, and shape. This system is often used in warehouses and distribution centers to quickly and efficiently sort products for shipping. 

The chute sorter typically consists of a series of interconnected chutes that lead down to a sorting conveyor belt. Items are placed onto the top of the chute and then gravity pulls them down through the chutes until they reach the belt. There, sensors and cameras can identify each item's characteristics and route it to the appropriate destination.


Chute sorters are generally very accurate and can handle a high volume of packages with ease. They are also relatively simple to maintain and operate, which makes them a popular choice for many businesses. However, chute sorters can be somewhat expensive to purchase and install, so they may not be the best option for every business.

chute sorter


The Application Of Belt Color Sorter and Chute Sorter


Belt Color Sorter Application


The application of belt color sorter in the food industry has been greatly improved in recent years. In addition to the traditional sorting of grains and beans, it is also widely used in the sorting of Chinese herbal medicines, tea, coffee, etc. Different colors can be sorted out according to different requirements, which not only meets the demand for product quality but also improves work efficiency.


The following is a specific introduction to the application of belt-type color sorter in the food industry:


  1. The use of belt type color sorter in the sorting of Chinese herbal medicines can well remove impurities such as stones and sands in herbal medicines to achieve better medicinal effects;

  2. The use of belt type color sorter in tea can effectively separate the tea leaves and tea buds of different colors to produce better quality tea;

  3. The use of belt type color sorter in coffee can well remove impurities such as stones and sands in coffee beans, to produce better quality coffee.

  4. The use of belt type color sorter in grains and beans can well remove impurities such as stones and sands in them to produce better quality grains and beans.

  5. The use of belt type color sorter in tea can well remove the impurities of different colors for better quality tea.


Chute Sorter Application


The chute sorter is a common type of automated sorting system. It is often used in logistics and warehouse operations to sort items by their size, shape, or weight. The chute sorter typically consists of a series of conveyor belts, chutes, and sorting bins. Items to be sorted are placed on the conveyor belt and fed into the chute sorter. The chute sorter then uses sensors to identify the items and route them to the appropriate sorting bin.


Chute sorters are commonly used to sort packages in warehouses and distribution centers. They can also be used to sort other items such as mail, small parts, or clothing. They can be configured to sort items by their size, shape, or weight. Chute sorters can also be equipped with different types of sensors to identify the items to be sorted. Chute sorters are generally very accurate and can operate at high speeds. However, they are not suitable for sorting very large or very heavy items.


Advantages Of Belt-Type Color Sorter


One advantage is that this type of machine is very efficient in sorting out different colors of materials. This is because the machine uses a high-speed camera to take pictures of the materials being sorted, and then uses an algorithm to determine which colors are dominant in the material. This means that the machine can sort out a lot of material very quickly, and with great accuracy. 

Another advantage of this type of machine is that it is very easy to operate. All you need to do is loading the material into the feeder, and then let the machine do its job. You don't need to worry about manually sorting the material, as the machine will do it for you.


Finally, these machines are very accurate. They can sort out materials with a very high degree of accuracy, meaning that you won't have to worry about wasting material.


How To Choose The Best Belt Type Color Sorter?


The first thing you need to do is figure out what type of product you will be sorting. There are many different types of products that can be sorted with a belt-type color sorter, so you need to make sure that you select a machine that is designed for your specific application.


Once you know what type of product you will be sorting, you need to determine the optimal belt speed and sort chamber size for your application. The belt speed is determined by the rate at which the product needs to be sorted, and the sort chamber size is determined by the amount of product that needs to be sorted.


After you have determined the proper belt speed and sort chamber size, you need to select the type of color sensors that will be used on the machine. There are two main types of color sensors that are used on belt-type color sorters: CCD cameras and LED arrays.


How Does Belt Color Sorter Work?


The working principle of the belt color sorter is very simple. It uses photoelectric technology to scan materials and then sort them according to their colors. The main component of the machine is a photosensitive sensor, which can quickly and accurately identify the color of each granule, and then use high-speed compressed air to eject misidentified particles at high speed. The whole process is completed by an intelligent computer control system. 

This kind of rice color sorter has been widely used in food factories, pharmaceutical factories, chemical plants, and other industries because of its fast sorting speed and high precision. In addition, rice color sorters can also be used to sort other granular materials according to their colors.


Conclusion


The belt color sorter is better compared to the chute sorter as it is a machine that can be used in factories to quickly and accurately sort different colored items. The belt color sorter works by using sensors to detect the colors of the objects as they pass by and then sends them down the appropriate chute based on the color detected. This machine is becoming increasingly popular in factories due to its speed and accuracy. 


The belt color sorter is also helpful in sorting items that are similar in color but may differ slightly in size or shape. If you are looking for a way to quickly and accurately sort different colored items, the belt color sorter may be the perfect solution for you.